Small-Material Automatic Weighing Batching System for Kneader Mixer

1. Qingdao Hydeco automatic small material weighing system adopts single or multiple scales at the same time, high- precision batching as the main features, can arbitrarily select the station for automatic weighing, one by one collection, automatic checking, high production efficiency, high degree of automation, centralized dust treatment, less land occupation, less maintenance and other advantages. The computer network control management can realize on-site and remote formula management, formula operation, data report, plan management,material statistics,alarm recording, action chain and other functions.

ΔAutomatic small chemicals weighing system.This system can be arranged in a factory building to build a steel structure platform, on which is an unpacking, feedingand dust removal device, and under the platform is a weighing and batching device. The weighing conveyor is arranged in a straight line, and the weighing unit is flexible to assemble, simple in structure, and easy to expand according to the customer's future needs. The dust generated by weighing and unpacking is collected by a dust removal device. Manually put the aggregate bag on the batching basket, the batching basket is in the storage line, the positioning and transportation roller table, the electronic batching scale, the automatic operation, according to the formula to the weighing station and positioning, automatically deduct the tare weight,the feeder adds material to the batching basket for weighing, and after weighing, each batching basket automatically enters the next station for weighing.

ΔThe weighing unit is the key set to achieve high-precision weighing. and the bench scale is completely independent from the conveyor line, which not only ensures the weighing accuracy but also prolongs the service life of the bench scale, and at the same time shortens the weighing self-stabilization time and improves the weighing efficiency. 

ΔAccording to the different characteristics of materials, it is equipped with two types: electromagnetic vibration feeder and screw feeder. Adjust the amplitude and frequency to achieve changes in feed speed, and feed at high, medium, and low speeds to achieve the shortest dosing cycle and highest accuracy.

2.Basic Info.

3.Main Technical Parameters

4.Feature:

Δ  Realized remote management and control and after- sales support, improved management level.
Δ  Using high resolution electronic scale and weighing display instruments, enabled high weighing accuracy.
Δ  Muli-stations simultaneous weighing and dosing, continuous dosing capactity reached 200-600 bags/shift,resulted in high productivity.
Δ  Key elements and components are all import or from joint venture company's products, ensured stability and reliability.
Δ  Field bus working system (i.e. setup of PLC substations), can automatically check the running conditions, giving alarm location and solution prompting as abnurmalities occur, for facilitation for troubleshooting and maintenance.
Δ   Rectangular circulation conveying line layout, open Chinese- English M-M interface, system working process display in multi-areas, monitoring and operation functions, all make use easier and simpler.
Δ  Automatically testing the system running conditions, gives alarm location as abnormalities occur, and troubleshooting prompts.
Δ  Lower energy consumption design, avaiable of safety interlocking protection measures, ensured energy saving and safety.
Δ  Optimized dust removal and recovery system design, equipped with bag filter for each machine, free from dust flying and leakage, enabled good environment and no raw material wasting
Δ   Flexible layout(incl. 1 and 2 stroy layouts, suitable for 4-50 kinds of raw materials), wide suitability for meeting the demands of different users.

 No Packaging/Wooden Box/Container

Δ According to the actual height of the customer's piant, the size of the production capacity, the process requirements, the investment cost, the humanization of the operation of the workers and the convenience of follow-up maintenance, etc. the auxiliary machine of HDK can customize
the design scheme for the customer, and the height of the plant can be realized from 6 to 22 meters.

Δ Our installation technicians will install and debug at the customer's factory site, usually with a one-year warranty period. We have a local technical team in Southeast Asia that can provide quick response to demand.

Qingdao Hydeco Automation Technology Co., Ltd. is located in Qingdao Rubber Valley, is a national high-tech enterprise integrating production, education and research. Specializing in the rubber industry, plastics industry, powder metallurgy, friction materials and other fields of material conveying and automatic weighing,automatic batching equipment development and production, especially under the structure of the customer's compact plant according to the actual process needs for customers customized structural design. In terms of intelligence, workers can realize the full automation of material weighing and mixing process with just one button, especially in the intelligence of equipment self-diagnosis and self-learning, which has done in-depth research, completely avoided the dependence on skilled operators and maintenance workers, and made the mixing workshop more intelligent and production management easier!

Q:What are the outstanding advantages of your product?

A:Our machines feature energy-saving design,PLC control,which can reduce your production cost by about 15%. All our equipment meets CE/ISO standards, and we offer 2-year warranty with lifetime technical support.We have local technicians in Southeast Asia for quick after-sales response.

Q:Why choose Hedyco?

A:Since the launch of the first generation of semi-automatic small material weighing equipment in 2014, and now providing an integrated solution of "mixing auxiliary machine+small material weighing+intelligent management system", Hydeco has always been guided by "meeting industry needs". At present, the company's products have served multiple sub sectors such as tires, seals, rubber hoses, and conveyor belts. Customers are located in rubber industry clusters such as Shandong, Zhejiang, Hebei, Jiangsu, and Anhui. This also includes some foreign clients such as Thailand, Germany, Vietnam, Russia, and Indonesia. With the advantages of "customized precision, intelligent stability, and fast service response", the company has accumulated more than 90% of customer repurchase rates.